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What is clay? Where does clay come from? What is clay useful for? What is clay? Clay is a term used to describe a group of fine-grained, silicate minerals known as aluminum phyllosilicates, containing variable amounts of chemically associated water. Clay is plastic when wet, which means it can be easily shaped. When dry, it becomes firm, and when subject to high temperature, known as firing, permanent physical and chemical changes occur. These changes cause the clay to be hardened. A fireplace or oven specifically designed for hardening clay is called a kiln. Clay soils are distinguished from other types of soil such as silt by the small grain size, flake or layered shape, affinity for water, and high degree of plasticity. The grain size of clay is typically less than two micrometers (µm) in diameter. Depending on the content of the soil, clay can appear in various colors, from a dull gray to a deep orange-red. People discovered the useful properties of clay in prehistoric times, and one of the earliest artifacts ever uncovered is a drinking vessel made of sun-dried clay. Clays remain among the cheapest and most widely used materials, to make items ranging from art objects to bricks and cookware. They are also used in industrial processes such as papermaking and cement production. An open mine for extracting clay is called a clay pit. Clay mineralsClay minerals are rich in silicon and aluminum oxides and hydroxides, and sometimes contain variable amounts of iron, magnesium, alkali metals, alkaline earths, and other cations. Clays have structures similar to the micas and therefore form flat, hexagonal sheets. Clays are generally formed by the chemical weathering of silicate-bearing rocks by carbonic acid, but some are formed by hydrothermal activity. Clay minerals are common in fine-grained sedimentary rocks such as shale, mudstone, and siltstone, and in fine-grained metamorphic slate and phyllite. Clay minerals include the following groups: Kaolinite group, which includes the minerals kaolinite, dickite, halloysite, and nacrite. Some sources include the serpentine group, based on structural similarities (Bailey, 1980). Smectite group, which includes pyrophyllite, talc, vermiculite, sauconite, saponite, nontronite, and montmorillonite. Illite group, which includes the clay-micas. Illite is the only common mineral in this group. Chlorite group, which includes a wide variety of similar minerals with considerable chemical variation. This group is not always considered a part of the clays and is sometimes classified as a separate group within the phyllosilicates. There are about 30 different types of 'pure' clays in these categories, but most clays in nature are mixtures of these different types, along with other weathered minerals. Varve (or varved clay) is clay with visible annual layers, formed by seasonal differences in erosion and organic content. This type of deposit is common in former glacial lakes from the Ice Age. Quick clay is a unique type of marine clay, indigenous to the glaciated terrains of Norway, Canada, and Sweden. It is a highly sensitive clay, prone to liquefaction, and it has been involved in several deadly landslides. StructureLike all phyllosilicates, clay minerals are characterised by two-dimensional sheets of corner-sharing tetrahedra made of SiO4 and AlO4. Each tetrahedron shares three of its vertex oxygen atoms with other tetrahedra. The fourth vertex is not shared with another tetrahedron and all of the tetrahedra "point" in the same direction—in other words, all the unshared vertices lie on the same side of the sheet. These tetrahedral sheets have the chemical composition (Al,Si)3O4. In clays, the tetrahedral sheets are always bonded to octahedral sheets. The latter are formed from small cations, such as aluminum or magnesium cations, coordinated by six oxygen [atom|atoms]]. The unshared vertex from the tetrahedral sheet also forms part of one side of the octahedral sheet, but an additional oxygen atom is located above the gap in the tetrahedral sheet at the center of the six tetrahedra. This oxygen atom is bonded to a hydrogen atom forming an OH (hydroxide) group in the clay structure. Clays can be categorized according to the way that the tetrahedral and octahedral sheets are packaged into "layers." If each layer consists of only one tetrahedral and one octahedral group, the clay is known as a 1:1 clay. Likewise, a 2:1 clay has two tetrahedral sheets, with the unshared vertex of each sheet pointing toward each other and forming each side of the octahedral sheet. Depending on the composition of the tetrahedral and octahedral sheets, the layer will have no electric charge or will have a net negative charge. If the layers are charged, this charge is balanced by interlayer cations such as Na+ or K+. In each case the interlayer can also contain water. The crystal structure is formed from a stack of layers interspaced with the interlayers. Uses of clay Quaternary clay in Estonia.The properties of clay make it an ideal material for producing durable pottery items for both practical and decorative purposes. By using different types of clay and firing conditions, one can produce earthenware, stoneware, and porcelain. Clays sintered in fire were the first type of ceramic. They continue to be widely used, to produce such items as bricks, cooking pots, art objects, and dishware. Even some musical instruments, such as the ocarina,are made with clay. Industrial processes that involve the use of clay include papermaking, cement production, pottery manufacture, and chemical filtration. Clay is a soft, loose, earthy material containing particles with a grain size of less than 4 micrometres (µm). It forms as a result of the weathering and erosion of rocks containing the mineral group feldspar (known as the ‘mother of clay’) over vast spans of time. Clay minerals A mineral is a naturally occurring crystalline material that has a specific or limited range of chemical compositions. Clay minerals have a sheet-like structure and are composed of mainly tetrahedrally arranged silicate and octahedrally arranged aluminate groups. Kaolinite is the principal mineral in kaolin clays. It is a 1:1 clay mineral – the basic unit is composed of a 2-dimensional (2D) layer of silicate groups tightly bonded to a 2D layer of aluminate groups. Clay minerals Clay minerals are hydrous aluminium phyllosilicates, sometimes with variable amounts of iron, magnesium, alkali metals, alkaline earths and other cations. Clays have structures similar to the micas and therefore form flat hexagonal sheets. Clay minerals are common weathering products (including weathering of feldspar) and low temperature hydrothermal alteration products. Clay minerals are very common in fine grained sedimentary rocks such as shale, mudstone and siltstone and in fine grained metamorphic slate and phyllite. Clay minerals include the following groups: • Kaolin group which includes the minerals kaolinite, dickite, halloysite and nacrite. The “kaolins” are also known as primary clays. • Smectite group which includes dioctahedral smectites such as montmorillonite and nontronite and trioctahedral smectites for example saponite. • Illite group which includes the clay-micas. Illite is the only common mineral. • Chlorite group includes a wide variety of similar minerals with considerable chemical variation. Classes of Clay Clay is not a single mineral, but a number of minerals. Geologists and soil scientists usually consider the separation to occur at a particle size of 2 µm (clays being finer than silts), sedimentologists often use 4-5 μm, and colloid chemists use 1 μm. What are the different applications for the clays? What different clays are used in ceramics? Clay Uses Agriculture Aluminum Extraction From Clays Aqueous-based paints Bricks Cement production Cosmetic, Facial and Spa Quality Clays Catalysts Dishes-Plates Earthenware Foundry work Filtering and deodorizing agents Filler in natural and synthetic polymers Fuller’s earths Glass Iron Oxide Removal from Soils and Clays Manufacture of tile Manufacture of porcelain, whiteware, and refractories. Talc, pyrophyllite, feldspar, and quartz are often used in whiteware bodies, along with kaolinite clay, to develop desirable shrinkage and burning properties. Pipe for drainage and sewage Paper, ceramics, plastics, and rubber industries Paper fillers Paper coating pigments Plaster Pots Refining of petroleum Roofing Tiles Soil The Outside of Space Shuttles Tiles Toothpaste made with calcium bentonite clay Walls |